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Material | HB/Rc | Speed (SFM) | First Pass Depth | ||||||
---|---|---|---|---|---|---|---|---|---|
Tool Diameter | |||||||||
Uncoated | ALTiN+ | .040-.050 | .060-.092 | .120-.152 | .180-.232 | .290-.362 | .373+ | ||
Cast Iron | 160 HB | 75-200 | 200-550 | 0.003 | 0.004 | 0.005 | 0.007 | 0.008 | 0.009 |
Carbon Steel | 18 Rc | 75-200 | 200-450 | 0.003 | 0.005 | 0.006 | 0.007 | 0.008 | 0.009 |
Alloy Steel | 20 Rc | 75-200 | 200-425 | 0.003 | 0.004 | 0.005 | 0.006 | 0.007 | 0.008 |
Tool Steel | 25 Rc | 75-175 | 175-300 | 0.002 | 0.003 | 0.004 | 0.005 | 0.006 | 0.007 |
300 Stainless Steel | 150 HB | 75-175 | 175-350 | 0.003 | 0.003 | 0.004 | 0.005 | 0.006 | 0.007 |
400 Stainless Steel | 195 HB | 75-210 | 130-420 | 0.003 | 0.004 | 0.005 | 0.006 | 0.006 | 0.007 |
High Temp Alloy (Ni & Co Base) |
20 Rc | 50-130 | 130-300 | 0.002 | 0.003 | 0.003 | 0.004 | 0.005 | 0.005 |
Titanium | 25 Rc | 50-100 | 120-275 | 0.003 | 0.003 | 0.004 | 0.005 | 0.006 | 0.007 |
Heat Treated Alloys (38-45 Rc) |
40 Rc | 50-100 | 100-200 | 0.002 | 0.002 | 0.003 | 0.004 | 0.004 | 0.005 |
Aluminum | 100 HB | 75-250 | 250-750 | 0.004 | 0.005 | 0.007 | 0.008 | 0.010 | 0.011 |
Brass, Zinc | 80 HB | 75-300 | 250-650 | 0.003 | 0.005 | 0.006 | 0.007 | 0.008 | 0.009 |
Parameters are a starting point based on machinability rating at hardness listed.
Check machinability rating of the material to be machined and adjust First Pass Depth.
Helpful Formulas and Information
PITCH = 1 / TPI
TPI = Threads Per Inch
ACME Thread Depth = Pitch x 0.5
Stub ACME Thread Depth = Pitch x 0.3
NPT Pipe Thread Depth = Pitch x 0.76
Internal 60° Thread Depth = Pitch x 0.54
Feed Rate = Pitch x Number of Thread Starts
Minimum Depth per Pass should not be less than 0.0003
Threads not ending in a relief need at least one thread pitch length of pullout
Make sure fee rate calculation does not exceed the maximum feed rate of the machine