AS5202 Minor Diameter Kit for Non-Ferrous Materials

This kit includes:

  • Minor Diameter Drill, Zirc-coated for preparing the hole to the proper minor diameter

  • Pilotless AS5202 Port Tool, Zirc-coated for machining the port geometry

  • 15° Helical Thread Mill, Onyx DLC-coated for clean, accurate thread milling

  • A tool-specific coating strategy for non-ferrous applications

The AS5202 Minor Diameter Port Kit is designed for shops machining aluminum and other non-ferrous materials that prefer a minor diameter drilling approach before finishing the port with a pilotless tool. The minor diameter drill prepares the hole, the pilotless AS5202 port tool machines the port geometry, and the 15° helical thread mill finishes the thread with clean, accurate results.

By bringing these tools together in one matched kit and aligning the coating by tool function, SCT gives shops a more organized and application-specific solution for AS5202 porting in non-ferrous materials.

Available AS5202 Minor Diameter Kits for Non-Ferrous Materials
Browse available kit sizes below. Each kit includes a matched minor diameter drill, pilotless AS5202 port tool, and 15° helical thread mill for a minor diameter based process in non-ferrous applications.

Port SizeDrillPorting ToolThread MillKit Order NumberKit EDP Number
AS5202-2DFX3-276ZAS5202-02XZTMI234-24HTAS5202KIT02XZ410043
AS5202-3DFX3-338ZAS5202-03XZTMI285-24HTAS5202KIT03XZ410045
AS5202-4DFX3-393ZAS5202-04XZTMI335-20HTAS5202KIT04XZ410047
AS5202-5DFX3-455ZAS5202-05XZTMI370-20HTAS5202KIT05XZ410049
AS5202-6DFX3-513ZAS5202-06XZTMI370-18HTAS5202KIT06XZ410051
AS5202-8DFX3-693ZAS5202-08XZTMI495-16HTAS5202KIT08XZ410053

Need help selecting the right non-ferrous kit?

If you want help choosing between AS5202 and SAE J1926, or between Roughing and Minor Diameter, the SCT team can help point you in the right direction.